Abrasive and Scouring Pad Line

DESCRIPTION

The nonwoven fabric have wide range of the applications for households. This process helps to produce the kitchen cleaning pads also called scouring pads. Considering the volume production, this has wider application for industrial use called abrasive pads or industrial pads. 

TUE HI-TECH offers a complete solution for producing both kitchen cleaning pads and the industrial use abrasives.

This process is most widely producing the kitchen scrubbers. Also called the 3 layer spray and dipping unit for abrasive use. 

Unlike other nonwoven fabrics, this process uses dense fibers with higher fiber deniers such as 30Denier up to 100 Denier polyester fibers. Sometimes these polyester fibers are mixed with Polyamide fibers or nylon fibers. ( PA6, PA66, NYLON 6, NYLON 66 fibers). After undergoing normal web formation process through carding and cross lapper, these fabrics are passed on to dipping unit to coat the abrasive resins and then heated in a very long and triple layer -3 layer spray oven. The spray oven also have the separate spray stations to spray the acrylic and then undergo thermal bonding of the resins and the nonwoven web.

The pigments for coloring are added in the oven spray stations or dipping units. For the industrial abrasives, upon requirements, a finishing machines can be provided to shape up the abrasive hand pads into abrasive wheels. 

TUE's 3-LAYER SPRAY SYSTEMS

A very long 3 layer spray oven with independent heating units. 

Brillient spraying units inline with the speed of the oven and the particle size.

Mostly recommended for lightweight and heavy products.

Top quality products with higher capacity yields.

Energy Efficient- Brilliant spray stations and Drying Technology.

Air filteration systems are connected with the exhaust of the oven so as to filter the smoke before exit.

Added cooling unit at the exit of the oven to ensure fabric cooling at the oven.

Technical Consultation, Training, supervision to the clients with the flexibility for trials to ease customers.

PROCESS

NONWOVEN
ABRASIVE AND SCOURING PAD LINE

We offer wide range of the process and the manufacturing set up to produce light weight kitchen cleaning green pads to the industrial use abrasive handpads or the wheel pads. The configuration undergoes series of preliminary discussions with our clients so that the optimum solution is conceptualised, designed, manufactured, installed and comissioned sucessfully at our buyer's facility.

Raw Material polyester fiber, nylon fibers PA6, PA66
Product Width  2200mm, 3200mm
Product Density 150-300gsm
Craftwork carding or random airlay and spray oven 
 

SPUNLACE SOLUTION: WITH DIRECT AND CROSS LAPPING SOLUTIONS FOR ULTRALIGHT PRODUCTS.

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OPERATION VIDEO

With the three layer spray oven, (including carding system, sometimes airlay, high speed needle punching with the weight inspection device, and dipping machine ), TUE offers a complete solution with higher productivity and very attractive energy efficiency for production of scouring and abrasive pads. The process exists in carding cross lappings or airlaying configurations.

APPLICATION

Kitchen Cleaning Pad

Scrubbing Wheels

Scrubbing Rollers

YOUR NONWOVEN MACHINES ARE JUST A CLICK AWAY-

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